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Download Product Literature Here Select from a category below: Sales Brochures   Manuals/Instructions Wiring Diagrams   Other Drawings Archived / Out of Date Files NOTE: We use Adobe Acrobat PDF V3.0 for most of our download documents. To view or to print these files you will need Adobe Acrobat Reader which is available free of charge from Adobe. Select a brochure from the list below: ZENAtm Welding System Brochure / Mailer / Handout (2 page, pdf, color) (approx. 447KB) ZENAtm Welding System Brochure / Mailer / Handout (w/Mini Buyer's Guide & Price List) (10 page, pdf, color, with mini buyer's guide/price list) (approx. 3.5MB) ZENA Welding System Buyer's Guide & Suggested Retail Price List (10 page, pdf, color) (approx. 3.5MB) ZENAtm Backpaktm Welder Brochure / Handout (2 page, pdf, color) (approx. 3MB) ZENAtm Hydraulic Welder Brochure / Handout (2 page, pdf, color) (approx. 200KB) ZENAtm Open Frame Hydraulic Welder Specifications (2 page, pdf, color) (approx. 500KB) ZENAtm UB2 (universal bracket kit) Brochure / Handout (6 page, pdf, color) (approx. 1.3MB) Go to Back to Top of Page / Menu

Select the Manual / Instruction Sheet of your choice from the list below:

• Operator's/Installation Manual for ZENA mobile welders (80+ pages in 4 parts):
  • Main Text & Appendix A (including troubleshooting section) (approx. 1.7 MB)

  • Appendix B Part 1 (installation example/photos) (approx. 2.5 MB)

  • Appendix B Part 2 (installation example/photos) (approx. 1.7 MB)

  • Appendix C to Appendix F (misc. tech info, schematics, accessory instructions/data sheets) (approx. 380KB)

• 
  Troubleshooting Manual for ZENA mobile welde (included in Main Text of Operator's Manual) (approx. 1.7MB)

• ZENA^tm Open Frame Hydraulic Welder Installation Manual (approx. 500KB)

• Instructions for using/installing the ZENA^tm TS101_UP welder control option (approx. 220KB)

• Instructions/Recommendations for using the UB2 universal power generator mounting bracket assembly (approx. 17KB)

• Instructions/Recommendations for using an external voltage regulator to add quick charging function to a standard ZENA mobile welder (approx. 17KB)

• Automatic Speed Control Installation Instructions (approx. 11KB)

• Construction Instructions - Bracket for using 2 Automatic Speed Control Vacuum Actuators together (approx. 9KB)

• Stand-Alone External Voltage Regulator Instructions -- Model (approx. 6KB)

• Model WC.VR Universal (12/24V) Voltage and Current Regulator (approx. 22KB)

• Add-A-Pulley Alternator Power Take Off Kit Instructions (approx. 14KB)

• Wire Identification / Hookup Notes/Instructions for a TS101 electrode contact sensing module. Alternate TS101 Wiring Identification / Hookup Notes/Instructions for TS101 modules factory installed in some Genie Industries Stick Boom Lifts. (approx. 68KB)

• Wire Identification / Hookup Notes/Instructions for a PCIM power control interface module. Alternate PCIM Wiring Identification / Hookup Notes/Instructions for PCIM modules factory installed in some Genie Industries Stick Boom Lifts. (approx. 68KB)

Wiring Diagrams (may duplicate some diagrams in the Operator's Manual):

• Hookup/wiring diagram of an alternate remote control interface in which the standard fingertip ZENA welding controls (power and on/off control built into the electrode holder) are used with a TS101 electrode contact sensing module and a TS101 adapter plug to override the electrode holder on/off control. The TS101 takes over on/off control of the welder -- the power control dial and boost function work normally. In this diagram, a, optional BJ150.4 quick disconnect kit is also shown
• Recommended remote control interface wiring/hook up for any ZENA mobile welding system (including ZENA hydraulic drive welders) which is installed in an Aerial Work Platform/Personnel Lift (i.e., Telescopic Boom Lifts, Stick Boom Lifts, Straight Boom Lifts, Scissor Lifts, Knuckle Booms, Vertical Personnel Lifts, Towable Boom Lifts, Telehandlers equipped with work platforms, etc.).

Other Diagrams/Drawings:

• Recommended hydraulic plumbing/hookup for ZENA model HW200F, HW400F, HW200F.Man, and HW400F.Man hydraulically driven welding systems -- for installations in which welding power generator drive assembly is mounted ABOVE hydraulic system reservoir tank.
• Alternate hydraulic plumbing/hookup for ZENA model HW200F, HW400F, HW200F.Man, and HW400F.Man hydraulically driven welding systems -- for installations where welding power generator drive assembly CAN NOT be mounted ABOVE hydraulic system reservoir tank.

Archive Files for superseded instructions/notes or files pertaining to items no longer in production, no longer in use, etc.

• VRJ1 External Voltage Regulator Interlock Adapter/Jumper Instructions (approx. 6KB)